How to Make a Paper Bag (Step-by-Step Guide)
Discover how to make a paper bag—from raw materials to manufacturing, sustainability, and custom branding. A complete guide by PACKINCE Packaging.
More Than Just a Bag
Paper bags have come a long way from simple grocery sack substitutes. Today, they represent eco-conscious living, brand identity, and even innovation in retail experiences. But have you ever wondered—how are paper bags made? Or where do paper bags come from?
In this article, we’ll unpack the full lifecycle of a paper bag, from raw material selection to modern-day production and customization. Whether you’re a business owner, eco-enthusiast, or curious consumer, this guide will show you that the humble paper bag is anything but ordinary.
The Origin Story – Where Do Paper Bags Come From?
A Brief History of Paper Bags
Paper bags were first mass-produced in 1852 by American inventor Francis Wolle, who patented the first bag-making machine. Later innovations like Margaret E. Knight’s flat-bottom design (1871) and Charles Stilwell’s SOS-style paper bag (1883) made them more functional and widespread.
But before that? People relied on cloth, leaves, and animal skins for carrying goods. The evolution of paper bags is rooted in necessity—and now, in sustainability.
Step-by-Step – How Are Paper Bags Made Today?
1. Raw Materials – What Are Paper Bags Made Of?
- Kraft paper (strong, durable, tear-resistant)
- Recycled paper (post-consumer waste, sustainable)
- Laminated kraft (moisture-resistant, ideal for food/cosmetics)
- Bleached paper (white, smooth finish, used in high-end retail)
These materials are chosen based on durability, visual appeal, and environmental impact.
Fun Fact: Most brown paper bags are made from 60-120gsm kraft paper.
2. The Paper Bag Manufacturing Process
The journey from pulp to paper bag includes:
- Pulping: Breaking down wood or recycled paper into fibers.
- Pressing & Drying: Turning pulp into kraft paper rolls.
- Printing: Applying brand graphics using flexo or offset printing.
- Cutting: Slicing paper into required dimensions.
- Folding & Gluing: Assembling the bag’s structure.
- Handle Attachment: Adding flat, twisted, or rope handles.
- Finishing: Quality check, stacking, packaging.
Are paper bags biodegradable? Yes—when made from natural kraft or recycled paper without plastic lamination.
Paper Bag Sizes & Styles – Function Meets Aesthetics
Common Paper Bag Sizes by Number
Size No. | Width x Gusset x Height (mm) | Common Use |
No. 1 | 180 x 80 x 240 | Small gift bags |
No. 2 | 220 x 100 x 280 | Apparel, boutique packaging |
No. 3 | 260 x 120 x 320 | Food delivery, coffee shops |
No. 4 | 320 x 140 x 420 | Grocery, department store shopping |
Types of Paper Bags by Function
- Retail bags (premium, brandable, sturdy handles)
- Food bags (grease-resistant, heat-safe)
- Eco gift bags (fully recyclable)
- Pharmaceutical bags (flat or gusseted, discreet branding)
- Luxury packaging (embossed, foiled, custom-printed)
Sustainability in Paper Bag Production
Why Use Paper Bags Over Plastic?
- Biodegradable: Breaks down in weeks, not centuries.
- Ocean-Safe: No threat to marine life.
- Low Emissions: Made from renewable or recycled resources.
- Recyclable & Reusable: Encourages circular use.
“Paper bag where does it come from?” It comes from trees—and it goes back to nature.
Modern Sustainable Practices
- FSC-certified wood sourcing
- Water-based inks & adhesives
- Zero-waste offcut recycling
- Digital printing to minimize excess
- Compostable bags made from agricultural waste (coming soon!)
Custom Paper Bags for Modern Brands
Paper Bag Manufacturing for B2B Clients
At PACKINCE Packaging, we don’t just produce paper bags—we design them to tell your brand story.
Industries we serve:
- Cosmetics, skincare, fashion, jewelry
- Wine, tea, chocolate, candles
- Electronics, vape, toys, sports gear
- E-commerce, healthcare, and more
Customization options:
- Custom sizes, shapes, and materials
- Luxury finishing: foil stamping, embossing, spot UV
- Logo printing in Pantone or CMYK
- Handle selection: flat, twisted, die-cut, rope
How to Make a Paper Bag at Home (DIY Version)
If you’re feeling crafty, here’s how to make a paper bag out of paper:
- Use a sheet of A3 or A4 kraft or recycled paper.
- Fold the paper in half (vertically) and glue the side edge.
- Fold up the bottom to create a base and secure with glue.
- Create accordion folds on the side for depth.
- Punch holes and insert string handles.
This is great for gift wrapping or eco-friendly events.
From Raw to Remarkable—The PACKINCE Way
Paper bags aren’t just packaging—they’re a statement of your brand’s commitment to sustainability, functionality, and style.
At PACKINCE Packaging, we help global businesses—big or small—build custom packaging that is as responsible as it is beautiful.
Ready to make the switch from plastic to paper?
Submit the form below and contact us for a free quote today.
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